What is Water Electret Masterbatch?
Water electret masterbatch is a special type of electret masterbatch that uses water-based electret charging technology to create materials with enhanced electret properties, especially in the field of meltblown nonwovens used for air filtration purposes.
Improving the filtration efficiency to 99.98%~99.99% with a pressure drop of 23-24 Pa, reaching the H13 level, it’s a novel and better kind of electret polypropylene/electret masterbatch.
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Key to Achieving 99.99% Efficiency: Optimizing Quality Control for Water Electret Meltblowns – Top Manufacturing Issue
Water electret masterbatches can enable meltblown fabrics with 99.99% filtration efficiency. But simply adopting the media alone doesn't guarantee performance - your overall quality control system is equally critical.
Benefits of water electret charging based meltblown nonwovens
Compared to those traditional corona-electret-based masterbatch based meltblown nonwovens, here are some reasons for you to upgrade your choice to Water Electret Masterbatch.
Enhanced Charge Stability
Water electret masterbatch can offer improved charge stability, ensuring consistent and long-lasting electret properties in your final product.
Longer Service Life
The superior charge stability provided by water electret masterbatch can result in an extended service life for your products, reducing the need for frequent replacements.
Improved Filtration Efficiency
Water electret masterbatch has the potential to enhance filtration efficiency, allowing your products to capture and retain smaller particles more effectively.
Cost Efficiency
By increasing the charge stability and longevity of your products, water electret masterbatch can help reduce long-term costs associated with frequent replacements and maintenance.
Consistent Performance
Water electret masterbatch offers more consistent and predictable performance, ensuring that your products meet desired quality standards consistently.
Competitive Advantage
By utilizing water electret masterbatch and improving the quality of your products, you can gain a competitive edge in the market, attracting customers who value superior performance and longevity.
Which industries are suitable for?
In addition to being used in well-known N95 and N99 mask products, water electret masterbatch based materials can be used in various applications, their unique properties make them a valuable component in various applications where enhanced filtration, charge retention and performance are desired. E.g.:
Pros of Our Water Electret Masterbatch
After using our EP-6 water electret masterbatch, the product quality has been effectively improved. Check out the EP-6 page to learn more, or contact us for product samples.
Better and Higher Crystallinity
Low molecular weight while exhibiting high crystallinity. This combination offer advantages such as enhanced processability, improved material properties and better electret performance.
Excellent Dispersion Performance
Disperse uniformly and evenly within the material, leading to improved performance, material quality, processing and increased surface area for better electret characteristics.
Lower Viscosity Performance
Lower viscosity brings advantages such as easier process adjustments, improved process control, and leads to enhanced manufacturing efficiency and productivity.
Stable and Robust Charge Storage
Stored electric charges remain consistent and reliable, leading to enhanced charge retention, increased product longevity and improved performance under various conditions.
Great Product Test Data
The products produced by customers using our masterbatch have amazing performance in all test results. You can ask for free samples to do your own product testing.
H13 Level Air Filtration
H13 is the highest level of air filtration efficiency that is currently available. H13 filters can remove over 99.95% of particles that are 0.3 microns in size or larger, including dust, pollen, mold spores, and other harmful particles from the air.
23-24 Pa, Extremely Little Resistance
Lower pressure drop means the filter is easier to breathe through. Use our EP-6 can produce meltblown nonwovens with a pressure drop of 23-24 Pa, which is very low. This means easy to breathe through, even for people with respiratory problems.
Average Fiber Diameter <2.2 μm
Smaller fiber diameter means the fibers are more tightly woven together, which results in a more efficient filter. With an average fiber diameter of less than 2.2μm means the filters made with EP-6 will be very efficient at removing particles from the air.
Great Volatility <0.15%MC
Lower volatility means less evaporation. EP-6 is less likely to evaporate and release particles into the air. It’s important for air filters, as it means that the filters will not release particles into the air that they are supposed to be filtering out.
We are a professional and dedicated water electret masterbatch manufacturer. Based on our industry-leading product quality, reliable service and extreme delivery lead time, we will be your long-term partner.
FAQ
Some frequently asked questions about water electret masterbatch. If you want to find out more questions and answers you may be interested in, visit our FAQ page or contact us.
Water electret masterbatch is a novel kind of electret masterbatch that is charged using water-based electret charging techniques. The process involves using water to produce and stabilize the electric charge within the fibers. This new charging technique enhance the charge stability and longevity of the electret properties, therefore, the better melt-blown nonwovens.
When, on the other hand, traditional electret masterbatch is more general and including a broader range of charging techniques, such as corona charging, tribocharging, or other proprietary methods, depending on the specific manufacturing process and desired properties.
The answer is no.
As mentioned in the question What is the difference between water electret masterbatch and electret masterbatch? These are two completely different production processes. So if you need to meet orders with higher quality requirements or you want to hit the high-quality market, you need to have production equipments suitable for the production of water electret masterbatch melt-blown non-wovens.
Relying on test data, not just the data we show you, but the data you test yourself.
You can apply for our free samples and then arrange the production of meltblown nonwovens, and then take your produced meltblown nonwovens to test, compared with the melt-blown non-wovens using water electret masterbatch supplied by international giants. Verify and compare the respective experimental data, and the data will tell you the result that our products are great.
Email us for free samples.